Twin-Belt Grinding Machine Type ZBS

Surface grinding

KUHLMEYER Belt Grinding Machines to grind surfaces on plates, sheets or formed and welded three dimensional components.

Twin-Belt Grinding Machine Type ZBS

The Twin Belt Grinding Machine is built for the roughing and finishing on welded edges, corners and surfaces on flat and mid-size workpieces out of steel, stainless steel, and aluminum, i.e. doors, frames, cabinets, housings, hoods, furniture parts, frame parts in automotive and aircraft – manufacturing, round bins, cylinders, heaters etc.

Application areas:

Machinebuilding industry
Automotive- and aircraft industry
Lifter manufacturer

Furniture industry
Home appliance
Electrical cabinet production

Steelwork / Steel-service-center

Technical data / Standard dimension:

ZBS 1:
Table: 2000 x 800 mm, Schleifband: 100 x 7100 mm

ZBS 2:
Table: 3000 x 1000 mm, Schleifband: 100 x 9000 mm

ZBS 3:
Table: 4000 x 1000 mm, Schleifband: 100 x 11200 mm

ZBS 2
Table: 3000 x 1000 mm, Schleifband: 100 x 9000 mm

Options and variations:

Workpiece handling device, manually (incl. additional F/B – rotate and swiveling unit with brake system)
Add. contact drum
Workpiece automation with add. motorized table
Automatic table movement (motorized)
Add. machine table and storage (stationary or movable)

Scissor lifter (w/ or w/o motorized drive unit)
Dust exhaust for different materials
Robotec-Handling (automated, motorized)
Extended stands for grinding of coloumns and coverplates, which are longer than the working area

Advantages of the Twin-Belt Grinding Machine Type ZBS:

Savings of approx. 50% on working time by use of the 2 separate grinding belts for roughing and finishing: Only one handling and setup of the workpiece
Further savings of approx. 25% by use of the handling device: The workpiece can be orientated on 5 axes and can be prepared on all sides in one operation
Manually preparation and pre-grinding on welded seam can be avoided, because the grinding belts can be tensed very smooth and then rotated by 90°. The operator can reach almost all edges and corners of the workpiece and polish the surface
High ergonomics by free access and view onto the workpiece
High safety by always accessible E-Stop-String
Flexible with the table height adjustment
Simple adjustment of grinding belt speed and pressure for belt tensioning
Automated reduce of grinding belt speed by pushing the grinding belt cover, no further manual setup required
Simple control of handling functionality by foot operation panel
Fast and simple grinding belt changing by self-centering belt run

Surface grinding